Recommended Use and Configuration of the Simple Pump Motors

Recommended for single-family use, the solar-powered Simple Pump system offers reliable water delivery into an ambient tank, ideal for homes, gardens, and light industrial needs.

Simple Pump Team
9/18/2025
4 min read

Simple Pump motors provide automated water pumping when hand operation isn't practical or desired. This guide covers recommended uses and proper configuration for optimal performance.

Motor Options

24V DC Motor

  • Maximum TDH: 225 feet (with 100CA cylinder)
  • Best for: Deeper wells, solar systems
  • Power draw: ~90-150 watts
  • Efficiency: Higher than 12V at depth

12V DC Motor

  • Maximum TDH: Lower than 24V
  • Best for: Shallower wells, vehicle battery backup
  • Power draw: ~80-120 watts
  • Convenience: Common 12V battery compatibility

Primary Automated Water

When Simple Pump is your primary water source:

  • Motor provides daily water without manual effort
  • Solar power for off-grid operation
  • Timer or float switch automation
  • Recommended: 24V for efficiency

Backup During Outages

When submersible fails or power is out:

  • Motor allows hands-free operation
  • Battery backup keeps water flowing
  • Can switch to hand operation if needed

Solar-Powered System

For renewable energy water pumping:

  • 24V motor matches solar panel output
  • Direct solar or battery-backed
  • Federal tax credit may apply
  • Sized for daily water needs

Agricultural/Stock Watering

For livestock or irrigation:

  • Timer-controlled filling
  • Float switch automation
  • Solar-powered remote locations

Depth Limitations with Motor

Motor operation has lower depth limits than hand operation. Total Dynamic Head (TDH) includes static water level plus pressure head.

Maximum Motor Depth by Cylinder

CylinderHand MaxMotor Max TDH
100CA325 ft225 ft
125CA225 ft150 ft
200CA110 ft60 ft

Calculating TDH

Formula: TDH = Static Water Level + Pressure Head

Pressure Head: Tank pressure × 2.31 feet per PSI

Example:

  • Static water: 150 feet
  • Pressure tank: 50 PSI
  • Pressure head: 50 × 2.31 = 115.5 feet
  • Total TDH: 265.5 feet (exceeds 24V 100CA limit)

Motor Configuration Components

Required Components

  • HD Pump Head Assembly (motor-compatible)
  • Motor Drive Assembly (12V or 24V)
  • Power source (batteries, solar, AC charger)
  • Float switch (prevents dry running)
  • Timer (scheduled operation)
  • Pressure switch (tank systems)
  • Charge controller (solar systems)

Power Source Configuration

Battery-Powered

  • Deep-cycle batteries only (not starting batteries)
  • 24V system: Two 12V batteries in series
  • 12V system: Single battery
  • Maintain charge with solar or AC

Direct Solar

  • Panels connect to motor controller
  • Pumps during daylight hours
  • Simplest off-grid setup
  • Best for tank filling

Solar with Battery

  • Panels charge battery bank
  • Pump anytime from batteries
  • More consistent operation
  • Higher initial cost

AC Charging

  • Battery charger maintains charge
  • Backup during outages
  • Grid-tied convenience
  • Best of both worlds

Duty Cycle Recommendations

Intermittent Operation (Recommended)

  • Pump in cycles, not continuously
  • Allow motor cooling between runs
  • Use timer for scheduled operation
  • Float switch prevents overrun

Avoid Continuous Operation

  • Motors designed for intermittent use
  • Continuous running causes heat buildup
  • May shorten motor life
  • Timer prevents excessive runtime

Protection and Safety

Motor Protection

  • Fuse or circuit breaker required
  • Surge protection for solar systems
  • Proper wire gauge for current

Dry Run Protection

  • Float switch recommended
  • Prevents pumping air
  • Protects seals from dry operation

Maintenance

Motor Brushes

  • Replace after ~5,000 hours
  • Brush kit available
  • Simple replacement procedure

Annual Inspection

  • Check connections
  • Verify operation
  • Monitor brush wear
  • Clean as needed

Tags

motorsolar-power

Need More Help?

Our technical support team is here to help with any questions about your Simple Pump system.